Author Topic: Converting an old DS5 to a 3-prong plug  (Read 375 times)

terryc

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Converting an old DS5 to a 3-prong plug
« Reply #15 on: May 06, 2008, 02:59:40 PM »
Looks that way, all electrical equipment(in the UK) is earthed(grounded) to the metal chassis as I said usually by a fixing lug.
You could fix the ground wire to that screw holding the capacitor clamp

rjw

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Converting an old DS5 to a 3-prong plug
« Reply #16 on: May 06, 2008, 03:01:23 PM »
yes, connect the green safety ground to the chassis.  the UL requirements for a ground is to use a separate bolt for the ground (as opposed to a mounting bolt since it's more likely for vibration to loosen the nut due to the mass of the component).  of course we use Keps nuts and if they are properly tightened they don't loosen, but requirements don't take that into consideration.   you could also strip the cord longer and take the safety ground to the same lug where the yellow transformer wire connects, and this wouldn't require drilling a hole and getting a solder lug, etc.
 
the device in series with one side of the primary winding (with the thick wire leads) is a thermal protector that opens if the transformer starts heating up due to an overload, disconnecting the power before the temperature would rise enough to destroy the insulation.   wire nuts are used since the heat of a soldering iron causes the thermal protector to fail instantly.
 
installing a three-wire cordset won't cause a GFI or RCB to trip, so works in all situations.
 
the transformer with two wires was an off-the-shelf Stancor model TP-2 and works only on 115 VAC.   we had custom transformers made that are identical in size that had two primary windings so you connect them in parallel for 115 VAC or in series for 230 VAC.   (just a note in case someone reads this and finds their transformer has four wires on the primary side).

82daion

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Converting an old DS5 to a 3-prong plug
« Reply #17 on: May 06, 2008, 03:40:40 PM »
Thanks for the information, Ron, and thanks for taking the time to respond.
 
This is what I needed to know-when I have a little more time on my hands, I'll go ahead and replace the cord.

terryc

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Converting an old DS5 to a 3-prong plug
« Reply #18 on: May 07, 2008, 05:46:56 AM »
well there you have it, you could not get better advice than from the man himself

David Houck

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Converting an old DS5 to a 3-prong plug
« Reply #19 on: May 08, 2008, 09:02:38 PM »
Cool!

82daion

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Converting an old DS5 to a 3-prong plug
« Reply #20 on: May 12, 2008, 11:12:37 PM »
Well, I replaced the cord, and everything seems to work-there's nothing electrified that shouldn't be, and power is getting to the bass just fine. However, I don't have an amp to test things here with me, so the jury's out on the success of the operation until tomorrow.

82daion

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Converting an old DS5 to a 3-prong plug
« Reply #21 on: May 13, 2008, 12:32:27 PM »
It works!
 
*does jig*
 
I know that this was a simple operation, but I'm pleased that it turned out well, considering my relative inexperience with electronics repair.

David Houck

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Converting an old DS5 to a 3-prong plug
« Reply #22 on: May 13, 2008, 01:00:59 PM »
Congrats!!

freefuzz

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Converting an old DS5 to a 3-prong plug
« Reply #23 on: May 29, 2008, 02:59:47 AM »
no hum?

82daion

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Converting an old DS5 to a 3-prong plug
« Reply #24 on: May 29, 2008, 11:34:06 AM »
The hum/noise is no better or worse than with the original cable. This was done more as a means of protecting myself from questionable wiring in venues, since I'm going to start singing backups in my band.