I'm having a little Shop clean-up day today. This place is getting to be a hazard area.

So, taking a little coffee break, and from sweeping and dusting... here's the update on the D-20 conversion project. After passing it around to all my geetar-playin' buddies within driving distance, the consensus was that this thing is begging to become a flat-picker's dream. So I have taken it to Phase Two. The bridgeplate has now been shimmed with a thin maple plate, and all 12 pin holes were filled with epoxy and rosewood dust. (I save this dust whenever I am planing an upright bass fingerboard, so I have an endless supply of it)
After the epoxy had set and fully cured, I set up my Dremel tool in the Stew-Mac router base, and inlaid a carefully shaped piece of rosewood into the topside of the bridge where the pin holes were, then dressed it off flush, making it effectively a clean slate to drill into, solid all the way through. Then I routed the saddle slot out to double wide. Can't say enough good stuff about Stew-Mac's downcut carbide bits. This old Brazilian rosewood is some hard stuff to start with, and you don't need to be second-guessing whether your bit is going to bite or jump in these situations. I got a decently clean rout on both jobs, and after polishing the wood back out, it oiled up nice. Note, that guitar looks like a mummy during this operation...

Like I was telling in the last installment, the new holes are located between where the two rows of bridge pins used to be. I took a while to do a tapered ream and countersink for a new set of bridge pins in ebony with an abalone dot. Matching endpin and strap button too.
And as a bonus hat-tip to Cozmik Cowboy, I took his advice and ordered a set of Waverly W-16's in gold, with ebony buttons. I was trying to think about what to do about all those extra holes in the peghead... and here's what I came up with... it's glossy black pickguard material, adhesive-backed. I made two mirror-imaged pieces to fit exactly the footprint of the original tuning machines, but only drilled the holes for the 6 machines to be mounted. It's completely reversible... no extra holes drilled, no holes plugged. And the black trim matched the rest of the Style 20 decor, to a T. I am wondering if some little rubber grommets could be plugged into the inner holes? Just... you know, for that little bit of extra attention to detail. Yeah, I might look for that.
I restrung it last night, and played a few minutes. Success - Phase Two is complete... if Ward's cool with it, and doesn't see any red flags, the neck gets reset. And we'll make a brand-new bridge. I'm thinking at this point, I could get used to this neck. The more I look at it, the more I actually think it should stay. The angle though... we gotta' fix that.
Here's some pictures: