Paul,
It's been a long time since I did this but yes, I think that was my method. I made the initial cut with a file, smaller than the diameter of my string, then used the abrasion of an actual string to get the best fit. As I recall, the G-string slot was too deep into the brass to use my woodblock trick so I probably just held a string tight and pulled it back and forth through the slot. Or, maybe I just trusted the .045 file on that one...
Ha, I just looked in my mess room and found this below. As you can see, nothing fancy!
Jimmy J